About the course
Course Format Approximately 12 hours of lectures, with supporting activities, module quizzes, and a final examination. Allow additional time to complete exercises and assessments. Start building the skills to recognize problems, contribute to improvement teams, and make work processes more effective.
Dr. Zachary A. Cleghorn, Lean Sensei
Dr. Zachary A. Cleghorn is a Lean Sensei, Lean Six Sigma Master Black Belt, and U.S. Marine Corps veteran. As founder of Star Global College, he helps professionals build practical skills in process improvement, problem-solving, and leadership. His teaching connects Lean Six Sigma concepts to everyday workplace challenges.
Curriculum
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Free Lean Six Sigma Yellow Belt Training
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DR. ZACHARY CLEGHORN- Your Yellow-Belt Certification Facilitator
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Yellow Belt Course Objectives
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Earn 12 Professional Development Units
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What is Lean Six Sigma?
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Lean vs. Six Sigma
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Masterclass in Lean Management
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Audio-What is Lean?
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Audio-Benefits of Lean
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What is Total Productive Maintenance? 8 Pillars of TPM?
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What is Six Sigma?
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Benefits of Six Sigma
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Audio-The Five Lean Principles
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Audio-Quality Management
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Why do we Need Lean Six Sigma?
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What is Lean Manufacturing Part 1
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What is Lean Six Sigma Quiz?
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History of Lean Six Sigma
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Lean Six Sigma: Important Figurers
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Bill Smith
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Henry Ford
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Mass Production
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Standardize Production Flow
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Edward Demings
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10 Tips For Lean Six Sigma Yellow Belts
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Video: 4 Types of Leaders
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Video: Extreme Ownership: Owning Your Process
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How Great Leaders Give Feedback
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Quality Engineer
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Top 10 Careers
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Introduction to Supply Chain Management
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Lean Manufacturing A Pursuit of Perfection
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Supply Chain Masterclass: SCM Fundamentals Explained for Beginners
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DMAIC
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Yellow Belt Responsibilities in the DMAIC Process
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Case Study: Hospital
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Case Study: Amazon
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Case Study: Michelin Tires
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Case Study: Honda
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Case Study: Flanders Filter
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Case Study: Hotel Staff
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Review-Define Phase- Lean Six Sigma
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Project Management Fundamentals
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Review- Voice of the Customer
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Review- Problem Statement
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Review- Goal- What do I want this Project to Fix?
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Review-Project Scope
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Review-PROJECT CHARTER
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Review-Team Roles
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Define Phase- Quiz
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Measure Phase
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Data and Graphs
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How to Create a Pie Chart
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Understanding Probability
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Understanding 5 Big Things in Stats
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Calculating Average
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Standard Deviation - Explained and Visualized
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Understanding Standard Deviation
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Calculating Standard Deviation
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Calculating Standard Deviation Round 2
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Variance
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Understand Making a Scatter Plot
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Calculating the Probability of an Event
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Central Limit Thoerom
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Construction a Frequency Distribution
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Understand Frequency Tables
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Understand-Histogram-
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Video: Making a Histogram
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Video: Making a Histogram 2
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Histogram Excel Exercise
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Video: Making a Pareto
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How to Build a Scatter Plot
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Scatter Plot Exercise 2
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Scatter Plot Download
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Empirical Rule of Standard Deviation in Statistics
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Video-Excel Standard Deviation Exercise
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Video-Excel Standard Deviation Exercise 2
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Excel Video Standard Deviation 3
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Z Scores
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Beginner Statistic- Question 1
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Beginner Statistic- Question 2
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Eglass Video: Beginner Statistic- Question 3
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Your Turn-Pie Chart Excel Exercise
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Sampling Distribution of the Sample Proportion
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Putting it together
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Measurement Phase Quiz
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What is a KPI?
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KPIS
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Supply and Demand
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Review: Yield %
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Review: Defect %
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Review: Defect vs. Defect Unit
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Understand: Value-Added vs. Non-Value-Added
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Review: Lead Time
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Video Takt Time and Cycle Time-Mark
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Cycle Time/ Takt Time
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Opportunity Cost: The Road Not Taken
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Basic Process Measurement Quiz
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Analyze Phase- Yellow Belts
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What is Lean Manufacturing Part 1
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PDCA-Plan Do Check Act
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Video- SIPOC
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Video: Sipoc
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What is a Fishbone Diagram?
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Video: Fishbone
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Video- Gemba
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Video-Theory of Constraints
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Understand-Check Sheet-
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Understand-Root Cause Analysis-
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Understand: Pareto Chart-Not Done
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Video- How to Create a Pareto Chart Exercise
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Review-TIMWOODS — 8 Wastes
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Review-Processing Mapping
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Review-5S- Workplace Organization
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Review: Mistake Proofing
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What is Root Cause Analysis?
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Understand-Run Chart
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Root Cause Analysis Course
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Yellow Belt Phase Quiz
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Yellow Belt Course Wrap-Up
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Certification Assessment
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Free Monthly Lean Six Sigma Green Belt Program
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What people are saying
Testimonials build trust — fast. Edit this section to show how your product is making a difference and help your audience purchase with confidence.
I had an excellent experience with Star Global of Workforce Development. The course was very informative, well-structured, and provided valuable knowledge and practical skills that I can apply both academically and professional. Truly appreciate the quality of the course and the opportunity to learn from this program. I highly recommend Star Global College of Workforce Development to anyone looking to expand their knowledge. develop new skills. and invest in their professional growth.
US. Transitioning Veteran.
I highly recommend Star Global College of Workforce Development for its Lean Six Sigma training and professional development offerings! I recently completed the Lean Six Sigma Green Belt and Lean Six Sigma Black Belt training and certification programs, and I am grateful for the knowledge, practical insights, and learning experience. As a process improvement specialist, I particularly appreciated being able to apply concepts and techniques from the training directly to my daily work. The live instruction, collaborative group activities, and shared experiences made the learning engaging and relevant beyond the classroom. I also valued the opportunity to learn from experienced professionals and gain additional perspectives on process improvement, data-driven decision-making, and organizational performance. The instructors' willingness to share their knowledge and practical insights contributed to a meaningful learning experience. I especially appreciate Star Global College's commitment to making professional development accessible through its free Green Belt training opportunity. Whether you are building your foundation in Lean Six Sigma or expanding your process improvement expertise, I encourage you to explore what Star Global College of Workforce Development has to offer. Thank you to the Star Global College team for a rewarding experience and for supporting professionals who are committed to continuous learning, improvement, and growth!
Quality Manager
This course is very informative and packed with valuable material. Don’t expect to just check a box—come ready to learn, take notes, and spend time reviewing the concepts. There’s a lot to absorb, and breaking some of the more detailed slides into smaller sections would make it easier to follow. Overall, I appreciated the depth of information and walked away with plenty to build on.
Aspiring Logistics Manager
I had an excellent experience with Star Global of Workforce Development. The course was very informative, well-structured, and provided valuable knowledge and practical skills that I can apply both academically and professional. Truly appreciate the quality of the course and the opportunity to learn from this program. I highly recommend Star Global College of Workforce Development to anyone looking to expand their knowledge. develop new skills. and invest in their professional growth.
US. Transitioning Veteran.
I highly recommend Star Global College of Workforce Development for its Lean Six Sigma training and professional development offerings! I recently completed the Lean Six Sigma Green Belt and Lean Six Sigma Black Belt training and certification programs, and I am grateful for the knowledge, practical insights, and learning experience. As a process improvement specialist, I particularly appreciated being able to apply concepts and techniques from the training directly to my daily work. The live instruction, collaborative group activities, and shared experiences made the learning engaging and relevant beyond the classroom. I also valued the opportunity to learn from experienced professionals and gain additional perspectives on process improvement, data-driven decision-making, and organizational performance. The instructors' willingness to share their knowledge and practical insights contributed to a meaningful learning experience. I especially appreciate Star Global College's commitment to making professional development accessible through its free Green Belt training opportunity. Whether you are building your foundation in Lean Six Sigma or expanding your process improvement expertise, I encourage you to explore what Star Global College of Workforce Development has to offer. Thank you to the Star Global College team for a rewarding experience and for supporting professionals who are committed to continuous learning, improvement, and growth!
Quality Manager
This course is very informative and packed with valuable material. Don’t expect to just check a box—come ready to learn, take notes, and spend time reviewing the concepts. There’s a lot to absorb, and breaking some of the more detailed slides into smaller sections would make it easier to follow. Overall, I appreciated the depth of information and walked away with plenty to build on.
Aspiring Logistics Manager
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