1. Sample Smarter. Decide Faster.
Students learn how to collect and evaluate process samples with confidence, including why sampling matters, how to choose the right sample type, how sample size works, and how to distinguish a good sample from a poor sample.
2. Find the Root Cause Before You Improve
Tonight’s focus is on using Lean Six Sigma tools to move from symptoms to root causes. Students will practice Fishbone, 5 Whys, Pareto Analysis, FMEA, and Root Cause Validation using the Mr. Pepperoni Pizza case study.
3. Advanced Pathways will open soon
Black Belt Level 2 applications open Thursday with only 50 participant spots available. Selected students may continue into Saturday’s advanced session, including Black Belt Level 2 and the Master Black Belt Trainer pathway focused on Yellow Belt principles.
Tonight’s Focus: Analyze Phase
If process data, root-cause analysis, or statistics have ever felt intimidating, this module is designed to make them practical, approachable, and immediately useful. Day 3 of Lean Six Sigma Completion with the Yellow Belt Module gives students the tools to collect better samples, analyze process performance, identify waste, verify root causes, and understand basic regression concepts through real-world examples. This module is built for learners who want to contribute to process improvement but may not yet feel confident with analytical tools. Instead of overwhelming students with theory. Students will review process sampling, Analyze phase tools, real-life improvement scenarios, and regression in a way that connects directly to service, operations, healthcare, logistics, education, and business environments. By the end of this module, students will be better prepared to ask the right questions, read process data more effectively, recognize bottlenecks, separate symptoms from root causes, and support improvement projects with confidence. Whether you are preparing for Yellow Belt completion, strengthening your Lean Six Sigma foundation, or building career-ready problem-solving skills, this course gives you tools you can apply right away. During tonight’s session, you will practice using Lean Six Sigma tools to investigate the Mr. Pepperoni Pizza case study. Your goal is not to guess. Your goal is to use evidence, data, and systems thinking to understand where the process is breaking down. You will work through tools such as: Fishbone Diagram 5 Whys Pareto Analysis Scatter Plot and Correlation Hypothesis Testing FMEA Root Cause Validation Analyze Tollgate Review Remember: We do not blame people. We study the PROCESS!
Curriculum
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1
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Z Score (Standard Score)
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Z Score PDF
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How to Read the Z Table
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Case Study: Using Z-Scores
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Z Scores: Case Study Ford Motor Company
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Using Z Scores: Timing 30 New Pizza Delivery Times
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Download Your Data Cheet Sheet
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Measurement Phase Pop Quiz
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2
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The Lean Six Sigma Program- From Wednesday to Saturday
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Registration Opens for our Upcoming Program
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Advance Pathways Open Soon
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Preorder for Your Black Belt Exam
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3
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Lean Six Sigma: Analyze Phase
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Tools in the Analyze Phase
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Common Analyze Phase Tools
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5 Whys: Finding the Root Cause
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Fishbone Diagram: Organizing Possible Causes
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Fishbone at Bank of America
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Analyze Phase of Lean Six Sigma
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Analyze Phase Roadmap
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Analyze Phase Example: Hyster- Yale Forklifts.
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Process Map Review: Finding Delays and Bottlenecks
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Data Review: What is Data Telling Us?
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Root Cause Verification: Process It Before You Improve
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Sipoc: See the Bigger Picture
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Sipoc: Weyerhauser
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SIPOC: Mr. Pepperoni Pizza Delivery Process
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Basic Flow Chart
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Basic Process Mapping Mr. Pepperoni
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Swimlane Process Map
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Basic Swim Lane: Mortgage Application Process
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Swimlane Process Map: Mr. Pepperoni Pizza Delivery
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NVAT: Non-Value ADDED TIME
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NVAT % How Much of Our Time Adds No Value
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VAT: A Hospital Patient Discharge Process
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NVAT: Hospital Patient Discharge Process
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NVAT %: Hospital Patient Discharge Process Example
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Value Stream Mapping
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Process Cycle Efficiency
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Cycle Time at Each Station
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4
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Real World Example: Pitt Community College-Basic Value Stream Process
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World-Cat Workforce Pipeline
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Value Stream Mapping for Amazon Warehouse in Seattle
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5
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Regression Basics
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R-Squared Basic
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Correlation Does Not Imply Causation
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Positive Negative, and No Colleration
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Single Regression: Y=f(x)
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Single Regression Examples
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Single Regression Example: U.S. Navy Submarine
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Regression with Mr. Beast
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Single Regression- SoW Emergency Management Single Regression Example
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Regression Recap
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6
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Swim Lane Practice Questions
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Understanding Bottleneck Quiz
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Sipoc Practice Questions
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Cycle Time Quiz
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Non-Value-Added Time Quiz
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7
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Open or Download Your "Cheat Sheet"
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8
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Introduction to Process Sampling
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Why Sampling Matters
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Types of Process Sampling
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Good Sample Vs. Poor Sample
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Sample Size Basics
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Process Sampling Example: Donut Shop
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Work Book Module: What Would Be the Calculation?
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Basic Example: McDonald's
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Process Sampling Example: Mr. Pepproni
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Quiz Prep Process Sampling- Basic Math
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Process Sampling Quiz
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9
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How to Rejoin your Break Our Room
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10
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Download Your Team Workbook
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Team Project Work Instruction
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End of Activity
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11
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Analyze Phase Project Quiz
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12
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Inferential Statistics
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Inferential Statistics
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Hypothesis Testing
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Confidence Interval
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Correlation & Regression
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Null & Alternative Hypotheses? Hypothesis?
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Inferential Statistics Preparedness Quiz
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13
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Top Jobs for Yellow Belts
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Share Your Accomplishment
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Pre-Order your Blackbelt Level 1 Exam Module to take Friday
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Take Your Yellow Belt Exam
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Take the next step. Build your credentials. Lead the improvement.
You have already started the journey. Now it is time to decide how far you want to take it.